How can you decide whether to utilize mechanical pressure switches or electronic pressure switches in your application? Each type of pressure switch has individual advantages, but also its limitations. The main differences in functionality between mechanical and electronic pressure switches are the way the applied pressure can be used to use the switch, the sort of switch technology, and the way the switch point can be adjusted.
Functionality of mechanical pressure switches
A mechanical pressure switch converts the pressure of a fluid into a mechanical movement that actuates the mechanical switch contact in the pressure switch. The switch has the preset or an individually, mechanically adjustable switch point. Each and every time the switch is actuated, a mechanical pressure switch sends a power switching signal, but does not need a voltage supply.
Ordinarily, mechanical pressure switches are simple devices that are either designed for cost-effective applications or optimised for long-term use, depending on how often the switching signal must be transmitted. The switches are thus designed either for a minimal application rate (very few switching cycles e.g. safely applications) or for a higher application rate (frequent switching changes e.g. in process control). The hysteresis is usually not adjustable, thus the reset point for switching cannot be configured and is preset by factory setup.
Mechanical pressure switches can be used to switch high currents, such as pumps and drives. However, mechanical contacts frequently have problems switching the low voltages in PLCs and modern electronics, unless expensive, gold-plated switch contacts are employed.
Most Important of electronic pressure switches
An electronic pressure switch generates electronic switching signals and, very often, also an additional, analogue output signal proportional to the pressure. They’re either programmed at the factory to the required switch points or they include a programming interface with integrated display and buttons.
Electronic pressure switches have integrated, programmable logic. This enables the switch points and the output signal to be adapted to the application-specific needs. Delay time, switch point, reset switch point, hysteresis or window function, normally closed or normally open, and more functions can be programmed in modern electronic pressure switches.
The neighborhood display of an electronic pressure switch also provides a continuous pressure indication and shows if the switch outputs are active or not. Finally, modern technologies, such as the use of IO-Link, enable programming remotely via signal cables.
Note
More info on mechanical pressure switches and electronic pressure switches can be found on the WIKA website.
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