In the pharmaceutical, building materials and food industries, on vessels and silos, on platforms and dosing systems, right up to kitchen and bathroom scales ? weight is measured everywhere. In industry, it becomes particularly interesting when it comes to the particular level in vessels. There are numerous possibilities for weight measurement or weighing. The filling level can be determined optically, hydrostatically, by ultrasound, microwaves and radar, mechanically, capacitively, by heat dissipation, by displacement and resistance or, what this short article is about, gravimetrically.
The term gravimetric is composed of the Latin ?gravitas? for ?gravity? and the Greek ??? ??????? for ?measure?. In gravimetric measurement, therefore, the heaviness of the mass is combined with the weight force to create a meaningful value and thus the level depends upon weighing vessels (the filling level results from the density of the medium and the geometry of the vessel). This makes gravimetric level measurement a part of weighing technology.
Gravimetric level measurement is particularly suitable when uneven distribution may appear within the vessels.
Gravimetric level measurement: Advantages
This type of weighing has several advantages. Possibly the greatest advantage is that the force transducers useful for gravimetric level measurement are located outside the vessel. Thus, they don’t touch the product. Neither is it essential to open or modify the vessels. Contamination can thus be eliminated. Cleaning is also much easier. Furthermore, very precise measurement can be done ? 0.02 % of the rated load isn’t uncommon when it comes to relative linearity error. This makes dosing possible when, for example, food is filled into bags ? and of course the packaging must support the amount specified.
Another advantage is that the product does not influence the measurement. The particular level can be determined gravimetrically for several contents ? solids, liquids, viscous substances, foaming substances ? even toxic or aggressive contents can be considered. Furthermore, the measurement is not falsified even if voids or uneven contents distribution occur in the silo or tank, as the entire contents are weighed.
Suitable mounting modules not only make sure that the weight force is properly led in to the force transducers, in addition they make installation very easy. The module and force transducer have a minimal height and a small installation volume. However, it usually is problematic if the vessels already are permanently installed and will only be placed on modules with a great deal of effort. Then it really is probably advisable to bolt strain transducers to the supports. The strain transducers determine the compression of the supports caused by the weight of the contents. They thus make it possible to weigh immovable vessels gravimetrically.
Gravimetric level measurement: Disadvantages
The disadvantages of gravimetric level measurement vary in significance with respect to the application. Email address details are mainly distorted when force shunts can’t be prevented. Ideally, the vessel should be mechanically decoupled. In practice, however, it could always happen that, for example, struts are absolutely necessary. Then it depends on how great their supporting effect is. Similar problems can occur if the measurement is influenced by a high bearing weight. The lower the weight of the vessel compared to the product, the more accurate the gravimetric measurement. Finally, free-standing outdoor vessels can be suffering from natural factors. For Sadistic , if wind pushes or snow leads to a significant increase in weight.
Typical force transducers for the weighing of vessels
Single point load cells are classically used for scales. These not merely have a minimal price and high accuracy, however the weight can be determined reliably, regardless of where it is placed on the platform. For optimal force introduction, bending or shear beams with the corresponding weighing modules are often installed under tanks, silos or vessels that stand on supports. To determine the rated load of these force transducers, divide the full total weight of the vessel by the amount of supports. If the rated load exceeds 10 t, it is possible to switch to compression force transducers, the utmost capacity which reaches around 300 t. With four supports, vessels as high as 1,200 t could be weighed with the highest accuracy. Alternatively, vessels could be suspended from S-type force transducers or fitted with strain transducers.
Note
Level can be measured in many different ways. Whether gravimetric as described, or with a submersible pressure sensor, float switch or pressure sensor ? WIKA gets the right sensor for each application. Would you like to buy the products? In our WIKA online-shop you will find some of our standard designs. If you have any questions, your contact will gladly help you.
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Practical application of strain transducers